在禹城四季溫差明顯的氣候條件下,鋼結構板房的鋼材就像會 “呼吸” 的材料,隨著溫度變化產生熱脹冷縮現象。若不加以有效應對,這種細微的伸縮可能逐漸積累,引發結構變形、連接松動等問題,影響板房的性與使用壽命。想要讓鋼結構板房在禹城的寒暑交替中 “穩如泰山”,掌握一套科學的應對策略關重要。
Under the climate conditions of significant temperature differences throughout the four seasons in Yucheng, the steel used in steel structure houses is like a "breathing" material that undergoes thermal expansion and contraction with temperature changes. If not effectively addressed, this subtle expansion and contraction may gradually accumulate, causing structural deformation, loose connections, and other problems, affecting the safety and service life of the prefabricated house. It is very important to master a set of scientific coping strategies if you want to make the steel structure plank house "as stable as Mount Tai" in the winter and summer of Yucheng.
合理的結構設計是抵御熱脹冷縮的基礎防線。在規劃鋼結構板房時,設計師會充分考慮禹城當地的溫差范圍,預留足夠的伸縮空間。例如,采用柔性連接方式,在鋼梁與鋼柱的連接處設置滑動支座或橡膠墊片,當鋼材受熱膨脹或遇冷收縮時,這些柔性部件能允許結構產生一定位移,釋放內部應力,避免因剛性連接限制伸縮而導致結構損壞。在板房的平面布局上,也會優化鋼結構的布置,將較長的鋼梁分割為多段,通過伸縮縫將結構單元分開,每個單元獨立適應溫度變化,防止因整體長度過長,熱脹冷縮效應疊加引發嚴重變形。
Reasonable structural design is the fundamental defense against thermal expansion and contraction. When planning steel structure houses, designers will fully consider the local temperature difference range in Yucheng and reserve sufficient expansion space. For example, by using flexible connection methods, sliding supports or rubber gaskets are installed at the connection between steel beams and columns. When the steel expands or contracts due to heat or cold, these flexible components can allow the structure to produce a certain displacement, release internal stress, and avoid structural damage caused by rigid connection restrictions on expansion and contraction. In the layout of prefabricated houses, the arrangement of steel structures will also be optimized by dividing longer steel beams into multiple sections and separating structural units through expansion joints. Each unit independently adapts to temperature changes to prevent serious deformation caused by the superposition of thermal expansion and contraction effects due to the overall length being too long.
選材環節同樣影響著鋼結構板房的抗熱脹冷縮能力。禹城的鋼結構板房多選用熱膨脹系數較低的鋼材,這類鋼材在溫度變化時伸縮幅度相對較小,能從源頭上降低熱脹冷縮帶來的影響。同時,注重鋼材的質量和性能,選擇強度高、韌性好的材料,即便產生輕微伸縮,也能憑借自身良好的力學性能保持結構穩定,不易發生斷裂或屈曲。此外,一些新型的復合鋼材逐漸應用于板房建設,其特殊的材料組成和結構,進一步增強了對溫度變化的適應性,為板房的穩定性提供更可靠的保障。
The material selection process also affects the thermal expansion and contraction resistance of steel structure panel houses. The steel structure panel houses in Yucheng mostly use steel with low thermal expansion coefficient. This type of steel has relatively small expansion and contraction amplitude when the temperature changes, which can reduce the impact of thermal expansion and contraction from the source. At the same time, attention should be paid to the quality and performance of steel, and materials with high strength and good toughness should be selected. Even if slight expansion and contraction occur, the structure can maintain stability and be less prone to fracture or buckling due to its good mechanical properties. In addition, some new types of composite steel are gradually being applied in the construction of prefabricated houses. Their special material composition and structure further enhance their adaptability to temperature changes, providing more reliable guarantees for the stability of prefabricated houses.
施工過程中的細節把控是減少熱脹冷縮隱患的關鍵。在鋼結構的焊接作業中,嚴格控制焊接工藝和順序,避免因局部過熱產生不均勻的熱變形。采用分段跳焊、對稱焊接等方法,分散焊接熱量,減少焊接部位與周邊鋼材的溫差,降低熱應力的產生。安裝螺栓時,不過度擰緊,預留一定的活動空間,使鋼材在伸縮時有調節余地,防止因螺栓禁錮過緊阻礙伸縮而造成連接部位損壞。同時,確保鋼結構的安裝精度,各部件連接緊密、位置準確,避免因安裝誤差導致熱脹冷縮時受力不均,引發結構扭曲或變形。
The control of details during the construction process is the key to reducing the hidden dangers of thermal expansion and contraction. In the welding operation of steel structures, strictly control the welding process and sequence to avoid uneven thermal deformation caused by local overheating. By using methods such as segmented skip welding and symmetrical welding, the welding heat is dispersed, the temperature difference between the welding area and the surrounding steel is reduced, and the generation of thermal stress is minimized. When installing bolts, do not overtighten and reserve a certain amount of space for movement, so that there is room for adjustment of the steel during expansion and contraction, to prevent damage to the connection parts caused by excessive tightening of bolts that hinder expansion and contraction. At the same time, ensure the installation accuracy of the steel structure, with tight connections and accurate positions of each component, to avoid uneven stress caused by thermal expansion and contraction due to installation errors, which may lead to structural distortion or deformation.
日常維護與監測是及時發現和處理熱脹冷縮問題的重要手段。定期對鋼結構板房進行檢查,觀察鋼結構表面是否出現裂縫、變形,連接部位的螺栓是否松動,焊縫是否開裂等情況。尤其是在季節交替、溫差變化較大的時期,加強巡檢頻率。利用的檢測設備,對鋼結構的應力狀態進行監測,一旦發現應力異常,及時分析原因并采取相應措施。此外,根據禹城的氣候特點,在極端高溫或低溫來臨前,對板房進行預防性維護,如檢查伸縮縫是否暢通、柔性連接部件是否完好,確保板房在惡劣天氣下也能正常應對熱脹冷縮。
Daily maintenance and monitoring are important means to timely detect and handle thermal expansion and contraction problems. Regularly inspect the steel structure panel house, observe whether there are cracks or deformations on the surface of the steel structure, whether the bolts at the connection parts are loose, and whether the welds are cracked. Especially during periods of seasonal changes and significant temperature fluctuations, strengthen the frequency of inspections. Utilize professional testing equipment to monitor the stress state of steel structures. Once abnormal stress is detected, analyze the cause in a timely manner and take corresponding measures. In addition, according to the climate characteristics of Yucheng, preventive maintenance should be carried out on the prefabricated houses before extreme high or low temperatures occur, such as checking whether the expansion joints are unobstructed and whether the flexible connecting components are intact, to ensure that the prefabricated houses can cope with thermal expansion and contraction normally even in adverse weather conditions.
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